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SCALEXIO

Modular real-time system

The modular dSPACE SCALEXIO system can be used for hardware-in-the-loop (HIL) and rapid control prototyping (RCP) applications. It is highly scalable, provides high-performance processor technology for demanding real-time requirements as well as comprehensive, precise, and fast I/O capabilities. SCALEXIO systems are configured in dSPACE ConfigurationDesk.

  • DS6121 Multi-I/O Board

    New SCALEXIO I/O board for dynamic electric drive and power electronics control applications

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  • DS6321 UART Board

    New SCALEXIO I/O board for connecting simulators to external devices with serial interfaces like RS232, RS422, RS485, and K-line

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  • SCALEXIO AutoBox

    The new SCALEXIO AutoBox brings the power of SCALEXIO into the vehicle.

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  • Flexible function tests

    A small, variable, custom hardware-in-the-loop simulator would be ideal to quickly test a new function or controller. This is exactly what the new SCALEXIO LabBox from dSPACE offers.

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  • Success in Action

    Launched two years ago, the SCALEXIO hardware-in-the-loop (HIL) test systems from dSPACE have already proven their value in numerous customer projects. They are now being used across the globe, in countries such as China, France, Germany, Italy, Japan, the UK and the USA.

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  • Five years of SCALEXIO – Looking back and to the future

    In 2011, SCALEXIO was introduced as the new dSPACE hardware-in-the-loop (HIL) system. Tino Schulze, responsible for HIL test systems at dSPACE explains the past development and the plans for the future.

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  • Save Test Systems for Test Executions – Perform the Test Evaluation Elsewhere

    In this free webinar, dSPACE presents SYNECT and its functionalities for automating test execution, test system preparation as well as available mechanisms to separate the test evaluation from the test execution.

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  • Universal Real-Time Platform

    Published: dSPACE Magazine 2/2017, Dec 2017
    Function developers of mechatronic systems from a wide range of industries are now entering the SCALEXIO era. Frank Mertens, lead product manager for rapid prototyping systems at dSPACE, explains what this is all about. 

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Application Areas

The dSPACE SCALEXIO product line comprises highly flexible and modular systems in various form factors for hardware-in-the-loop (HIL) and rapid control prototyping (RCP) applications for various industries such as automotive, automation, aerospace, medical, transportation, or research. Its powerful real-time technology and comprehensive bus support are ideally suited for the demanding applications of today and tomorrow, which include assisted, highly automated, and autonomous driving, electromobility, and increasing network communication. 

Key Benefits

  • Scalable to any required processing and I/O requirements
  • For laboratory as well as in-vehicle applications
  • High-performance processor technology for fast calculation of large and complex simulation models
  • Comprehensive, precise, and fast I/O capabilities based on FPGA technology
  • IOCNET real-time backbone with low jitter and high bandwidth for best-in-class closed-loop performance
  • Use of several third-party simulation environments via Functional Mock-up Interface (FMI) support

SCALEXIO provides two types of real-time processing platforms:

  • The SCALEXIO Processing Unit is based on an industrial PC that can be used within a SCALEXIO Rack System or as a stand-alone desktop version. It is suited for applications with high computation performance requirements.
  • The SCALEXIO DS6001 Processor Board is a compact real-time platform and can be integrated directly in a SCALEXIO LabBox or a SCALEXIO AutoBox. The DS6001 is suited for applications that require fast closed-loop rates or high I/O bandwidth.

Both real-time platforms provide a high bandwidth Ethernet host interface and IOCNET interfaces for I/O extension or multiprocessor coupling. They also have an angular processing unit (APU) functionality for highly precise angle-based I/O simulation, e.g., injection and ignition signals. With these real-time platforms, up to six independent APUs can be used per SCALEXIO processing hardware.

Multicore Support for Large Models

Depending on the processor, large, complex simulation models can be distributed across several processor cores to ensure that they are computed in real time. A configuration software is used to distribute model parts to the cores and to configure the communication behavior, the simulation hardware, and the model connections.

Multiprocessor Support for Large Systems

Multiprocessor support means that several SCALEXIO systems can be interconnected to increase computational power. To provide large bandwidths, SCALEXIO processing hardware can be interconnected via IOCNET. You can use ConfigurationDesk to conveniently model a system.

Host Interface

Communication with the host PC is carried out via Gigabit Ethernet, so the SCALEXIO system can be used in any company network. When more than two processing hardware components are used in combination with a single host PC, they are interconnected via an Ethernet switch to ensure communication. The IP address for the connection can be assigned via a DHCP server or stored on the SCALEXIO system itself.

  SCALEXIO Processing Unit DS6001 Processor Board

Design

  • 19'' stand-alone desktop version or rack-mount version for the SCALEXIO off-the-shelf rack system
  • 2-slot plug-in card for SCALEXIO LabBox or SCALEXIO AutoBox

I/O support

  • SCALEXIO I/O boards
  • MultiCompact
  • HighFlex
  • SCALEXIO I/O boards

FIU support

  • Yes
  • No

SCALEXIO offers three types of I/O boards. All the SCALEXIO I/O hardware shares the following characteristics:

  • Task-synchronous signal preprocessing on I/O boards to take some of the load off the real-time processor to ensure highest real-time performance of the SCALEXIO systems
  • Connection to the processing unit via an IOCNET interface
  • Fully software-configurable
  • Easy installation and configuration processes, so very little training effort is necessary

Topic SCALEXIO I/O Boards1) MultiCompact HighFlex
General
  • Large number of I/O channels with dedicated channel types
  • Small board size
  • Connection to I/O via Sub-D connector2)
  • Boards are slot-independent 2) and easy to plug in
  • Large number of I/O channels for specific applications
  • Each channel has a dedicated channel type, so the costs per channel are low
  • Integrated signal conditioning and converters
  • Onboard Failure Insertion Unit (FIU)
  • Connection of real and substitute loads possible
  • Universal input/output channels with freely assignable channel types
  • Specific bus channels for all bus communication
  • Very versatile and finely scalable with 10 channels per I/O board, 4 channels per bus board
  • Galvanic isolation for each individual channel
  • Integrated signal conditioning and converters
  • Onboard Failure Insertion Unit (FIU)
  • Connection of real and substitute loads possible
  • Standardized connector concept for all boards
  • Boards are slot-independent and easy to assemble.
Can be used in
Products

 

 

1) No onboard Failure Insertion Unit (FIU), no connection of real or substitute loads.

2) Does not apply to DS633x boards.

 

SCALEXIO AutoBox

The SCALEXIO AutoBox brings the power of SCALEXIO into vehicles such as passenger cars, trucks, trains, and agricultural as well as construction machinery. Optimized for in-vehicle use, it is ideal for test drives when developing components such as electric powertrains and chassis control as well as functions for assisted, highly automated, and autonomous driving.

SCALEXIO LabBox

As a laboratory system, the SCALEXIO LabBox is ideally suited for a wide range of applications, such as RCP, function testing, test bench control, and as a base system for customized HIL setups. The compact chassis fits on an office desk and offers space for up to 18 SCALEXIO I/O boards, which you can easily exchange in order to adapt the real-time system to various applications.

SCALEXIO Rack System

For ECU tests, the SCALEXIO off-the-shelf rack systems provide sufficient space for MultiCompact I/O units, HighFlex boards, and SCALEXIO I/O boards. The SCALEXIO off-the-shelf system for HIL applications comes in variants with 9 height units (U) and 12 U and is ideal for testing single ECUs.

SCALEXIO Customized Rack System

The customized SCALEXIO simulator is tailored to customer-specific requirements. It provides maximum flexibility and can be expanded easily. Its typical fields of application include complex tests of networked ECUs as well as tests that include electronic loads and complete virtual vehicles.

Test Benches

dSPACE offers highly dynamic test benches for testing complex mechatronic systems. To achieve a realistic behavior of the components to be tested, the test bench uses real parts, such as an electric motor or mechanical loads. For motor controllers and power electronics control units for non-rotating applications, dSPACE also offers turn-key projects using electronic load modules that provide high voltages and hundreds of kVA.

SCALEXIO Processing Unit 高内核性能和高并行性能的产品线 ConfigurationDesk dSPACE SCALEXIO 硬件的配置及实施软件 DS6001 Processor Board SCALEXIO LabBox的高性能处理器板卡 DS6101 Multi-I/O Board 具有汽车系统信号调理功能的 SCALEXIO I/O 板卡 DS6121 Multi-I/O Board SCALEXIO I/O board for electric drive and power electronics control applications DS6201 Digital I/O Board 含有 96 个双向数字 I/O 通道的 SCALEXIO I/O 板卡 DS6202 Digital I/O Board 用于生成和捕获数字信号的SCALEXIO I/O板卡 DS6221 A/D Board 用于准确测量的快捷SCALEXIO A/D Board DS6241 D/A Board 多通道 D/A 板卡 Ds6601/DS6602 FPGA Base Board板卡 高性能FPGA板卡,采用最新的Xilinx® FPGA技术,用于先进的电动出行应用。 DS2655 FPGA Base Board 配有自定义编程 FPGA 的 SCALEXIO I/O 板卡 DS6301 CAN/LIN 板卡 SCALEXIO I/O 板卡:连接仿真器与 CAN/CAN FD 和 LIN 总线系统 DS6311 FlexRay Board SCALEXIO I/O 板卡:将仿真器连接至 FlexRay总线系统 DS6321 UART Board SCALEXIO I/O board for connecting simulators to external devices with serial interfaces DS6331-PE Ethernet Board DS6331为SCALEXIO Processing Unit提供额外的以太网端口 DS6341 CAN Board SCALEXIO I/O 板卡:连接仿真器与 CAN总线系统 DS6351 LIN Board SCALEXIO I/O 板卡:连接仿真器与 LIN 总线系统 DS2601 Signal Measurement Board 用于测量 ECU 输出信号的 HighFlex板卡 DS2621 Signal Generation Board 用于仿真 ECU 信号的 HighFlex 板卡 DS2642 FIU &功率开关板卡 含有故障注入单元的 HighFlex 板卡,用于切换电源 DS2671 Bus Board 用于连接不同的总线系统的 HighFlex 板卡 DS2680 I/O Unit 用于动力传动系统及车辆动力学场景的SCALEXIO® MultiCompact 单元 DS2690 Digital I/O Board 用于车身场景的 MultiCompact 板卡 DS2907 Battery Simulation Controller 用于电池仿真的SCALEXIO® 电源控制 Electrical Power Systems Simulation Package 对Simscape Power Systems™(Specialized Power Systems)开发的电力电子电路轻松进行实时仿真 用于 SCALEXIO 的 EMH Solution 基于处理器的电驱动仿真 ARINC 429的SCALEXIO Interface Solution ARINC 429 所用的 SCALEXIO Interface Solution能将 dSPACE 实时系统连接至 ARINC 429 网络。 ARINC 664和AFDX®的SCALEXIO Interface Solution 能够将dSPACE实时系统连接到ARINC 664或AFDX® 网络 MIL-STD-1553的SCALEXIO Interface Solution 解决方案 MIL-STD-1553 所用的 SCALEXIO Interface Solution能将 dSPACE 实时系统连接至 MIL-STD-1553 网络。 SCALEXIO Serial Interface Solution 使用Serial Peripheral Interface(SPI)和Inter-Integrated Circuit (I2C)总线 SCALEXIO TWINsync 解决方案 使用 dSPACE SCALEXIO 同步控制测试台架的负载电机 SCALEXIO AutoBox 用于车载应用的强大模块化实时系统 SCALEXIO LabBox 紧凑型模块化实时系统 SCALEXIO 机架系统 SCALEXIO 现成 HIL 仿真器最多可容纳 12 个高度单元。 SCALEXIO 定制化机架系统 SCALEXIO 定制化机架系统由模块化的仿真器组成。 SCALEXIO Fieldbus Solution 将 SCALEXIO系统连接到各种现场总线 ControlDesk 用于 ECU 开发的通用实验软件 MotionDesk 机械系统仿真的实时3D在线动画,例如,ADAS可视化或车辆动力学场景 Automotive Simulation Models 用于发动机、车辆动力学、电气系统和交通环境仿真的工具套件 AutomationDesk 该软件还是一款强大的测试编写和自动化工具,用于对电控单元 (ECU) 进行 HIL 测试。 SYNECT: 数据管理和协作软件,特别注重基于模型的开发和 ECU 。 SCALEXIO 以太网板卡 用于SCALEXIO Processing Unit和SCALEXIO Labbox的附加以太网端口
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