Modular simulator system SCALEXIO Customized Rack Overview

System

Hardware

Software

Experiment and Visualization Software
Automotive Simulation Models
Data Management Software
ECU Interface Software

Implementation Software ConfigurationDesk

ConfigurationDesk is an intuitive, graphical configuration and implementation tool, ideal for handling large HIL real-time applications based on dSPACE real-time hardware like SCALEXIO and MicroAutoBox III, and for implementing behavior models and I/O function code on real-time hardware. ConfigurationDesk provides a clearly arranged overview of the external devices (e.g., ECUs), configured real-time hardware channels, and the connected behavior models. 

Configuration and implementation software for dSPACE real-time hardware

  • Configure real-time applications graphically
  • Manage signal paths between external devices and behavior model interfaces
  • Implement behavior model code and I/O function code

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Implementation Software Bus Manager

The dSPACE Bus Manager is a powerful tool for configuring bus communication for simulation purposes, e.g., restbus simulation, and for implementing the bus communication in real-time applications for dSPACE SCALEXIO systems. It supports different bus systems, such as LIN, CAN, and CAN FD. 

Configuration tool for LIN, CAN, and CAN FD bus simulation

  • One configuration tool for different bus systems
  • Work with several communication matrices for one configuration
  • Customizable restbus configuration with tool automation interface 

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Implementation Software RTI CAN MultiMessage Blockset

The RTI CAN MultiMessage Blockset is an extension for Real-Time Interface and can be used for combining dSPACE systems with CAN communication networks and for configuring these CAN networks.

For combining dSPACE systems with CAN communication networks

  • Ideal for handling complex CAN setups
  • Convenient configuration of CAN setups and database file import (DBC, FIBEX, AUTOSAR)
  • J1939 support, CAN FD support, Partial networking support

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Implementation Software RTI LIN MultiMessage Blockset

The RTI LIN MultiMessage Blockset is an extension for Real-Time Interface and can be used for combining dSPACE systems with LIN communication networks and for configuring these LIN networks.

For combining dSPACE systems with LIN communication networks

  • Convenient configuration of LIN setups for rapid control prototyping and hardware-in-the-loop simulation
  • Database file import (LDF, DBC, FIBEX, AUTOSAR)
  • LIN raw data access

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Implementation Software dSPACE FlexRay Configuration Package

The dSPACE FlexRay Configuration Package is used to integrate dSPACE hardware as simulation or monitoring nodes in a FlexRay network.

Configuring dSPACE systems in FlexRay networks

  • Efficient configuration of FlexRay simulations
  • For rapid control prototyping and hardware-in-the-loop simulation, including restbus simulation
  • Support of end-to-end protection, secure onboard-communication,and global time synchronization

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Implementation Software Ethernet Blocksets

With its Ethernet blocksets, dSPACE enables the real-time simulation of service-oriented communication in Ethernet networks of electronic control units (ECUs). These networks play an important role in modern driver assistance systems, new comfort and entertainment functions, and numerous other functionalities.

Overview of Ethernet implementation software

  • Connecting dSPACE real-time systems to Ethernet networks and devices
  • Conveniently configuring Ethernet setups
  • For rapid control prototyping (RCP) and hardware-in-the-loop (HIL) simulation

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Implementation Software Ethernet Configuration Package

With the dSPACE Ethernet Configuration Package, you can configure a dSPACE system as a simulation node in a service-oriented Ethernet network.

  • Enables the simulation of service-oriented Ethernetcommunication in real-time systems
  • Supports SOME/IP middleware
  • Import of FIBEX and AUTOSAR communication descriptions

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Implementation Software EMH Solution for SCALEXIO

The SCALEXIO EMH Solution provides a comprehensive ConfigurationDesk I/O library for the processor-based HIL simulation of electric drives.  

Processor based simulation of electric drives

  • Processor-based simulation
  • Predefined function blocks
  • Ideal for PWM and PSS applications

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Experiment and Visualization Software ControlDesk

ControlDesk is the dSPACE experiment software for seamless ECU development. It performs all the necessary tasks and gives you a single working environment, from the start of experimentation right to the end.

Universal modular experiment and instrumentation software for electronic control unit (ECU) development

  • Integrated ECU calibration, measurement and diagnostics access
    (CCP, XCP, ODX)
  • Synchronized data capture across ECUs, RCP and HIL platforms, and bus systems
  • Powerful layouting, instrumentation, measurement and post-processing (ASAM MDF)

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Experiment and Visualization Software MotionDesk

dSPACE MotionDesk is a 3-D online animation software application that visualizes the results of hardware-in-the-loop (HIL) simulations for ECU tests. MotionDesk supports hardware simulation platforms from dSPACE, such as SCALEXIO and DS1006. The tool also supports offline simulation based on dSPACE VEOS and Simulink® and comes with valuable features for developing and testing ADAS scenarios. These include camera sensor simulation during which MotionDesk video data is fed directly to the camera ECU and ideal point-cloud sensor models for the development of radar and lidar sensors.

3-D Online Animation of Simulated Mechanical Systems in Real Time

  • Supports testing of advanced driver assistance systems (ADAS)
  • Tight integration to ModelDesk and ASM
  • Intuitive graphical scene design

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Test Automation Software AutomationDesk

With AutomationDesk, tests can be executed 24 hours a day, seven days a week, letting engineers increase test coverage and improve ECU software quality while saving time and costs.

Powerful test authoring and automation tool

  • Graphical description of test routines
  • Advanced custom library concept
  • Remote control of calibration, measurement and diagnostic tools, such as ControlDesk

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Test Automation Software Real-Time Testing

Python-based test automation – 100% reproducible real-time tests executed synchronously with simulation model

Python-based real-time test automation

  • Real-time testing without model modification
  • Easy integration into user-defined test frameworks (AutomationDesk or others)
  • Support of all dSPACE platforms1) including VEOS, dSPACE’s platform for PC-based offline simulation

1) Except DS1104.

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Test Automation Software Real-Time Testing Observer Library

With the Real-Time Testing (RTT) Observer Library, you can take requirement observers (Real-Time Testing Observers) that were generated with BTC EmbeddedSpecifier® and execute them on dSPACE platforms. This lets you validate safety-critical requirements through continuous monitoring.

Real-Time Validation of Safety-Critical Requirements

  • Continuous observation of requirements on SIL and HIL platforms
  • Greater test depth for safety-critical applications
  • Guided operation and intuitive use

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Test Automation Software Platform API Package

The Platform API Package is a set of libraries to access dSPACE real-time platforms and dSPACE VEOS. It provides a convenient way to download and start/stop models and also gives high-level access to the model variables for reading, writing, stimulating, capturing, etc. 

Application programming interfaces for connecting to dSPACE platforms

  • Package containing automation libraries for accessing dSPACE systems
  • High-level libraries for convenient platform management and simulation model access
  • Compliant to ASAM XIL API standard 

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Experiment and Visualization Software Failure Simulation Package

Interface to dSPACE Failure Insertion Units

  • Automation libraries and graphical user interface for dSPACE Failure Insertion Units (FIUs)
  • ASAM XIL API EESPort-compliant implementation
  • Flexible integration into user-defined test frameworks based on Python, C# or any other .NET-compliant language

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Automotive Simulation Models Automotive Simulation Models

ASM is a tool suite for simulating combustion engines, vehicle dynamics, electric components, and the traffic environment. The open Simulink models are used for model-based function development and in ECU tests on a hardware-in-the-loop (HIL) simulator.

Real-Time Models for Vehicle Development

  • Open MATLAB®/Simulink® model
  • HIL simulation with dSPACE Simulator
  • Offline simulation with dSPACE VEOS and MATLAB/Simulink
  • Turn-key solutions and worldwide support

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ECU Interface Software ECU Interface Manager

The ECU Interface Manager, which is part of the ECU Interface Base Package, allows you to configure the access to your ECU. It also provides you with the ability to apply modifications required for ECU Interfacing to the ECU application’s HEX file with the optional Binary Code Management module. The ECU Interface Manager offers an easy-to-understand, list-based view and, for more complex preparation tasks, also a comprehensive structural visualization of the ECU application (e.g., function calls, variable accesses, conditional areas).

 

Preparation of functions of existing ECU code for ECU interfacing

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Data Management Software SYNECT

SYNECT is a data management and collaboration tool with a focus on the efficient and automated verification and validation of ECU (electronic control unit) software.  

 

Data management and collaboration software for automated ECU testing

  • Manage and automate testing
  • Automate HIL testing and achieve more efficient HIL utilization
  • Establish full traceability from requirements to test results

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Processing Hardware SCALEXIO Processing Unit

SCALEXIO Processing Units are ideal for high-performance applications with complex models with a large amount of I/O. The unit can be installed in a SCALEXIO rack or used on a desk.

Product lines for high core performance and high parallel performance

  • Two versions available: for high core performance and for high parallel performance
  • High-performance host interface
  • Multiprocessor support

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Processing Hardware DS6001 Processor Board

The DS6001 Processor Board is a highly performant and compact two-slot processing unit for SCALEXIO LabBox and SCALEXIO AutoBox. It is the perfect choice for real-time applications that require fast closed-loop rates or high I/O bandwidth.

High-performance processor board

  • Compact processor board with Intel® Core™ i7-6820EQ, quad-core, 2.8 GHz
  • High bandwidth and fast access to SCALEXIO I/O boards
  • Scalability through multiprocessor support 

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I/O Hardware DS6101 Multi-I/O Board

The DS6101 provides a large variety of I/O functions and can be used to generate and measure typical automotive signals. This makes the DS6101 ideal for applications with extensive I/O requirements.

SCALEXIO I/O board with signal conditioning for automotive systems

  • 69 channels with comprehensive I/O functions
  • Signal conditioning for signal levels of 12-V, 24-V, and 48-V automotive systems
  • Ideally suited for engine, powertrain, and vehicle dynamics applications 

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I/O Hardware DS6201 Digital I/O Board

The DS6201 provides a large number of digital I/O channels that can all be configured as input or output channels. The available I/O functions cover digital, PWM, and PFM functions for automotive projects, such as the development and testing of body electronics ECUs.

SCALEXIO I/O board with 96 bidirectional digital I/O channels

  • 96 channels for high channel count requirements
  • Signal conditioning up to 60 V
  • Measures and generates automotive signals and TTL signals

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I/O Hardware DS6202 Digital I/O Board

The DS6202 provides precise bidirectional digital I/O channels and comprehensive I/O functions, making it ideal for various application areas, such as renewable energy, electric drives control, robotics, and mechanical test benches. 

SCALEXIO I/O board for generating and capturing digital signals

  • 32 software-configurable bidirectional channels
  • Minimum pulse width 24 ns (time resolution 8 ns)
  • Support of 3.3 V, 5 V TTL, and RS-485 signal levels

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I/O Hardware DS6221 A/D Board

The DS6221 A/D Board provides 16 high-speed analog channels, versatile trigger capabilities, and a high-throughput streaming interface. It is an excellent choice for precise measurements, even of fast analog signal sequences.  

Fast SCALEXIO A/D Board for precise measurements

  • 16 differential A/D channels
  • 250 ns conversion time (4 MSPS) and 16-bit resolution
  • Versatile trigger capabilities 

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I/O Hardware DS6241 D/A Board

The DS6241 D/A Board provides 20 accurate analog out channels, with dedicated ground sense line and versatile synchronization mechanisms, trigger capabilities, and a high-throughput streaming interface. It can be used for rapid control prototyping (RCP) as well as hardware-in-the-loop (HIL) testing applications.

Multi-channel D/A board

  • 20 D/A channels with dedicated ground sense potential
  • 16-bit resolution, 5 µs settling time
  • Versatile synchronization mechanisms

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I/O Hardware DS2655 FPGA Base Board

The DS2655 provides a user-programmable FPGA and has been designed for applications that require very fast, high-resolution signal processing. It is ideal for implementing signal preprocessing and control algorithms, simulation models with fast sample rates or specific I/O interfaces to optimize support for processor applications. You can also transfer simulation models and control algorithms that normally run on the processor to the FPGA, in part or as a whole.  

SCALEXIO I/O board with user-programmable FPGA

  • User-programmable FPGA
  • Flexible board for special I/O solutions
  • Up to 5 piggyback modules

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I/O Hardware DS6601/DS6602 FPGA Base Boards

The DS6601 FPGA Base Board and the DS6602 FPGA Base Board, the two high-performance FPGA boards from dSPACE, are equipped with the latest FPGA technology to meet the strictest requirements in a wide range of applications, such as electric drive technology, hybrid vehicles, power electronics, and electric power engineering. 

SCALEXIO I/O boards with the latest Xilinx® FPGA technology

  • User-programmable FPGA boards
  • Flexible boards for special I/O solutions
  • Up to 5 piggyback I/O modules

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I/O Hardware FPGA I/O Modules

Two I/O modules are available for expanding the I/O channels of the dSPACE FPGA base boards: the DS2655M1 Multi-I/O Module and the DS2655M2 Digital I/O Module.

For expanding the I/O channels of the dSPACE FPGA base boards

  • Providing a high number of digital and analog I/O channels
  • Two I/O modules available for dSPACE's FPGA base boards
  • Add-on with five switchable transformers

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I/O Hardware DS6301 CAN/LIN Board

By supporting CAN and LIN networks on one board, the DS6301 is tailored to typical applications for automotive projects.  

  • Support of ISO and non-ISO CAN FD
  • ​Low power modes and partial networking
  • Software-configurable termination and CAN feedthrough mode

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I/O Hardware DS6311 FlexRay Board

The DS6311 provides four FlexRay controllers for a SCALEXIO system.

SCALEXIO I/O board for connecting simulators to FlexRay bus systems

  • Four fully featured FlexRay controllers
  • Every controller provides an A and a B channel
  • Wake-up on FlexRay support 

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DS6331-PE Ethernet Board

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I/O Hardware DS6341 CAN Board

The DS6341 provides four CAN/CAN FD channels for a SCALEXIO system. 

SCALEXIO I/O board for connecting simulators to CAN bus systems

  • Four independent CAN/CAN FD channels
  • Wake-up and sleep support
  • Software-configurable termination 

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I/O Hardware DS6351 LIN Board

The DS6351 provides eight independent LIN channels for a SCALEXIO system. 

SCALEXIO I/O board for connecting simulators to LIN bus systems

  • Eight LIN channels with LIN master and slave support
  • All channels are independent
  • Software-configurable termination 

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I/O Hardware DS2601 Signal Measurement Board

The DS2601 is used in SCALEXIO hardware-in-the-loop simulators. It provides current and voltage measurement during HIL tests of ECUs. The DS2601 can be equipped with onboard loads or external loads via a second connector.  

HighFlex board for measuring ECU output signals

  • Channel bundling to increase current carrying capacity
  • On-board failure routing unit
  • Galvanically isolated channels 

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I/O Hardware DS2621 Signal Generation Board

The DS2621 is used in SCALEXIO hardware-in-the-loop simulators. It provides signal generation for simulating voltages, currents, resistances, and switches during HIL tests of ECUs. Its current and voltage range can be increased by bundling up to 10 channels.  

HighFlex board for simulating ECU input signals

  • Channel bundling to increase output voltage
  • On-board failure routing unit
  • Galvanically isolated channels

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I/O Hardware DS2642 FIU & Power Switch Board

The DS2642 is used in SCALEXIO hardware-in-the-loop simulators. It provides a central Failure Insertion Unit and power switches for HIL tests of ECUs.  

HighFlex board for power-switching with Failure Insertion Unit

  • Central Failure Insertion Unit (FIU) for the failure system
  • Switched battery voltage
  • High-precision current measurement on each channel

 

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I/O Hardware DS2671 Bus Board

The DS2671 is used in SCALEXIO hardware-in-the-loop simulators. With its freely configurable channels, the DS2671 can serve different bus systems for one ECU.  

HighFlex board for connecting to different bus systems

  • Supports CAN, LIN, and FlexRay bus systems
  • 4 flexibly configurable channels
  • Onboard failure routing unit

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I/O Hardware DS2680 I/O Unit

The DS2680 I/O Unit is a MultiCompact unit for the SCALEXIO system that provides all the I/O channels required for the hardware-in-the-loop simulation of transmission or vehicle dynamics ECUs. 

 

MultiCompact unit for powertrain and vehicle dynamics scenarios

  • 140 channels for extensive I/O functions
  • Compact half 19" unit
  • Provides all basic functionalities for HIL tests

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I/O Hardware DS2690 Digital I/O Board

The DS2690 is used in SCALEXIO hardware-in-the-loop simulators for signal measurement as well as signal generation. It provides digital I/O channels, such as Digital In, PWM In, Digital Out, and PWM Out. 

MultiCompact board for vehicle body scenarios

  • 30 digital I/O channels
  • Onboard failure routing unit
  • Attractive price

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I/O Hardware DS2907 Battery Simulation Controller

The DS2907 is used in SCALEXIO hardware-in-the-loop simulators. It controls the current and voltage values of the battery simulation power supply.  

Power supply control for battery simulation

  • Supports different power supply units for battery simulation
  • Wiring simplified by adapter

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I/O Hardware SCALEXIO Interface Solution for ARINC 429

The SCALEXIO Interface Solution for ARINC 429 enables the connection of a dSPACE real-time system to an ARINC 429 network.

Connection to an ARINC 429 network

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I/O Hardware SCALEXIO Interface Solution for ARINC 664 and AFDX®

The SCALEXIO Interface Solution for ARINC 664 and AFDX® enables the connection of a dSPACE real-time system to an ARINC 664 or AFDX® network.

Connection to an ARINC 664 or AFDX® network

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I/O Hardware SCALEXIO Interface Solution for MIL-STD-1553

The SCALEXIO Interface Solution for MIL-STD-1553 enables the connection of a dSPACE real-time system to an MIL-STD-1553 network.

Connection to an MIL-STD-1553 network

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I/O Hardware SCALEXIO Fieldbus Solution

The SCALEXIO Fieldbus Solution lets you connect a SCALEXIO real-time system to PROFIBUS and EtherCAT networks. All interfaces are based on PCIe cards to provide the optimal bandwidth to the real-time model. Specially developed device drivers ensure real-time simulation capability.  

Connecting a SCALEXIO system to various fieldbus types

  • Master and slave support
  • Cyclic data exchange by selectable bus cycle time
  • Specific settings performed in SYCON.net software 

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I/O Hardware SCALEXIO Serial Interface Solution

The SCALEXIO Serial Interface Solution lets you connect a SCALEXIO real-time system to an SPI and I2C bus. The solution can be used as decentralized I/O.  

Using Serial Peripheral Interface (SPI) and Inter-Integrated Circuit (I2C) bus

  • Use of Serial Peripheral Interface (SPI)
  • Additional custom I/O function
  • Interface parameterization via software

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I/O Hardware SCALEXIO TWINsync Solution

The SCALEXIO TWINsync Solution makes it possible to control multiple electrical drives synchronously with a SCALEXIO system.

Synchronous load motor control for test benches with dSPACE SCALEXIO

  • Perfect synchronicity with the test bench, even for complex HIL simulations
  • High-performance, low-latency connection, range of up to 100 m
  • Decentral use possible, no own processing unit needed

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Chassis SCALEXIO Customized Rack System

The dSPACE SCALEXIO customized rack system is a highly versatile hardware-in-the-loop simulator that offers a comprehensive range of adaption and configuration options to meet customer-specific requirements. It is scalable from small to large systems and can be used flexibly from components testing to simulating complete virtual vehicles.

Modular simulator system

  • ECU-specific harness and connector pinouts, as well as integration of real loads
  • Application options from testing complex single ECUs up to testing large ECU networks
  • Flexible and open hardware concept with specific power supplies and special signal conditioning

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I/O Hardware SCALEXIO Ethernet Boards

The SCALEXIO Ethernet boards provide additional Ethernet interfaces to the SCALEXIO Processing Unit, the SCALEXIO LabBox or the SCALEXIO AutoBox. Boards that offer native BroadR-Reach support and an integrated Ethernet switch are available for both platforms, and they can be configured via modules.

Additional Ethernet ports for SCALEXIO Processing Unit, SCALEXIO LabBox, and SCALEXIO AutoBox

  • 10/100/1000 Mbit/s Ethernet interfaces
  • 100/1000 Mbit/s automotive Ethernet interfaces
  • Integrated Ethernet switch

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